Ice-cream is seldom far away from the dessert menu of any restaurant and while it
is possible to buy it from a frozen food wholesaler, nothing compares to ice-cream
made by chefs in the kitchen. The ingredients will be superior and the flavour is
chosen by the chef, not the ice-cream factory.
The equipment industry has long recognised the demand for low-volume, but high quality
ice-cream and produce machines for small restaurants as well as busy ice-cream parlours.
The function of an ice-cream maker is to take a chilled egg custard and churn it
slowly under a freeze temperature until it forms the familiar smooth ice-cream.
You can buy
ice cream makers
and
sorbet makers
from caterstop.com
There are two types of ice-cream, soft and hard, but the production process is very
similar.
Soft Ice Cream
Soft ice-cream gets its light and creamy texture through the introduction of air
in the freezing and churning process. The basic ingredient of all ice-cream is custard,
which is churned as it is frozen in the ice-cream maker to prevent large ice crystals
forming and giving a coarse texture.
Hard Ice Cream
The best artisan hard ice-cream is made using fresh eggs cream, sugar and milk with
a flavouring to form a hot custard. This needs to be pasteurised for food safety
reasons and the correct way to do this is to use a pasteuriser. This is a machine
which mixed the custard, cooks it, takes it up to 85 deg C for pasteurisation, then
rapidly chills it down to a safe 4 deg C.
Improving the quality of Ice Cream
The lasting quality of ice-cream improves if the chilled custard mix is matured
for a minimum of eight hours to a maximum of 72 hours. This allows any added emulsifiers
and stabilisers to work on the mixture. If fresh eggs are used in the mix these
also give a stabilising effect which needs time to work. Any stabiliser prevents
the ice-cream from crumbling, which is a problem if batches are going to be held
for more than 24 hours.
The second process of ice-cream making is the churning and freezing, which is done
in a separate machine called a batch freezer in professional language, but to chefs
is the
ice cream maker.
Most machines have a signal system that indicates when the ice-cream is ready for
decanting into storage tubs for hold and freeze.
For restaurants with limited equipment budgets but a desire to produce quality ice-cream
it is possible to delay buying a pasteurisation unit by using a blast chiller to
safely pull down the temperature of the custard.
An ice-cream maker can also be used to produce iced fruit desserts, such as granitas
and sorbets. These are a mix of fruit, water and sugar. There are crossover recipes
and in the interpretation of what is a sorbet, a granita and fruit ices, but they
provide a sharper, clearer taste to ice-cream due to the absence of dairy products
Cleaning of ice-cream machines is very important because of the use of dairy products.
Hard ice-cream machines and pasteurisers should be cleaned between every batch,
both for a hygiene point and to prevent flavour transfer when different flavoured
ice-creams are in production.
Soft ice-cream machines are either gravity fed or pump action. Pump action units
have more internal and dispense parts to clean that gravity-fed units. Small table-top
units tend to be gravity-fed while the type of unit seen in fast food outlets and
busy takeaway are usually pump action.
While it is tempting for a small restaurant to buy a domestic ice-cream maker, these
seldom deliver the quality of ice-cream texture which restaurant customers expect.
Domestic ice-cream makers may not have a freezing facility and the output will have
a coarse texture that is unacceptable for a restaurant.
Ice-cream making and storage tips
Making ice-cream and sorbets is not a free-thinking form of cookery. To produce
a smooth, rich product needs exact recipes. A common mistake is to think that adding
lots of pulped fruit will give a better product. Too much fruit will upset the sugar
balance and inhibit smooth freezing of the ice crystals. Equally, introducing too
much fat in the form of eggs or cream will also cause the ice-cream to miss-form.
All suppliers of ice-cream machines offer recipe and ingredient support, many will
also give training to chefs.
Home-made ice-cream seldom contains preservatives or stabilisers, so does not keep
well. Try to only make that amount which is needed for one-day’s service to avoid
serving an ice-cream which is starting to break up.
Ice-cream pulls in flavour taint very easily, so keep a lid on it and store it away
from any strongly aromatic products.
A professional heavy metal scoop is the best way of dispensing ice-cream, but the
scoop can attract bacteria to the fat and sugar during use. Keep the scoop in a
pot of sanitised water and change the water every hour.