In the kitchen, a ventilation system removes heat and grease coming from cooking
equipment, steam from ware washing and boiling and dangerous carbon monoxide fumes
produced from the combustion of gas cooking equipment. Front of house, a ventilation
system removes smoke, keeps the restaurant or bar at a pleasant temperature and
reduces humidity. Externally, it can remove cooking smells, which are being discharged
into the atmosphere to the annoyance of other businesses or houses in the vicinity.
A kitchen ventilation system, incorporating extract and supply air is not an optional
extra any more, but a legal requirement. Legislation regarding health and safety
in the workplace insist on kitchens being well-ventilated and comfortable to work
in. This is not met by just opening a window or door, which in itself would give
access to airborne pollution. Tobacco smoke in public areas is a huge issue both
for customers and staff. Any cooking smells being discharged into the outside is
not just a nuisance to neighbours, but also a reason to be refused planning permission
for any kitchen redevelopment or the subject of an enforcement notice for an existing
kitchen.
It is now a requirement to comply with BS-6173 to have the gas supply interlocked
with both the extract and supply air systems. This automatically switches off the
gas supply should the extraction system stop working for any reason and a fire occur
in the extraction canopy.
There are two main types of kitchen ventilation, canopy or ventilated ceiling. Canopies
are the most popular in commercial kitchens. Both systems involved a system of filters
and fans, exhausting the heat, dangerous gases and humidity and trapping particles
of food and fat debris while at the same time introducing cleaned and cooler air
into the kitchen.
The system to fit depends on the nature of the kitchen operation, the available
space and nature of the cooking.
Kitchen Filters
One of the variable features of a kitchen ventilation system is the type of filtering
system used to remove food debris, notably grease. Grease is not just an unwanted
smell; it is also a high fire risk within the extraction systems. There are six
types of grease filter available.
Mesh Kitchen Filters
Mesh filters are layers of metal mesh onto which the grease particles are deposited
as they are drawn through the system. They require regular washing, are not efficient
at removing high levels of grease and in a high-fat kitchen can pose a fire risk
in the extraction system. These types of filters should only be used where there
will be little or no grease held in suspension within the exhaust gases, therefore,
these filters should not be installed above deep fat fryers, chargrills, griddles,
salamander grills or bratt pans to be used for shallow frying. Cleaning of these
filters is done by soaking them in very hot water with a de-greasing detergent,
although this will eventually destroy the internal mesh and require the filter to
be replaced.
Baffle Kitchen Filters
Baffle filters are more efficient than mesh filters, as they work by making the
air change direction and velocity, which separates the grease from the air stream
with the deposited grease running off into grease collection troughs. These types
of filters are suitable for general cooking with moderate grease load applications.
These filters should only be manufactured from stainless steel. Cleaning procedure
is very simple as they can be simply washed in a commercial dish washing machine.
Cartridge Kitchen Filters
Cartridge filters should not be confused with disposable filters, as disposable
filters should never be used in commercial kitchen extract systems. Cartridge filters
are stainless steel filters, which are more efficient than baffle filters as they
are intended for moderate to heavy grease load applications. These types of filters
will be cleaned, like the baffle filters, by running through a commercial dishwashing
machine.
Water Wash Kitchen Filters
Water wash – A more advanced cartridge system where the filters are subject to an
automatic internal washing cycle to clean them, usually at the end of the working
day. They need a hot water supply and are among the more expensive systems, but
are very good at extracting grease.
Continuous Water Mist Kitchen Filters
Continuous water mist filters are regarded as one of the most effective of grease
extraction systems, but requires plumbing and is expensive. There is a continuous
mist of cold water sprayed into the extraction system that emulsifies the fats and
causes it to drop into a collection trough.
Ultra Violet UV-C Kitchen Filters
Ultra Violet UV-C filters are the latest technology for the efficient elimination
of grease from within kitchen ventilation systems is the combination of Cartridge
filters and Ultra Violet UV-C light. This will give grease and odour removal efficiencies
in excess of 98%.
Kitchen Filter Fire Risk
The large amount of grease drawn into a kitchen ventilation system creates a fire
risk. One of the most common causes of commercial kitchen fires is through sudden
combustion of grease-laden air in the extraction system. It can happen very quickly
with no obvious cause to the kitchen staff. Where more than moderate grease extraction
is happening, a fire suppression system needs to be built into the ventilation system.
Most fire suppression systems use either wet or dry chemicals that are activated
automatically in the event of a fire, which originates in any one item of cooking
equipment. In the event of a fire in the ventilation system, there should be a trigger
mechanism that shuts off gas and electricity supplies to prevent making the fire
worse. The Association of British Insurers has produced a Fire Risk Assessment document
for kitchen ventilation systems.
Cleaning Kitchen Filters
Cleaning of extraction systems in kitchens is essential for both hygiene and fire
safety grounds. If there is a high level of frying within the kitchen the essential
cleaning may be as frequent as weekly. The kitchen designer or installer will advise
on the frequency of cleaning. Failure to follow laid-down ventilation system cleaning
routines could render insurance invalid in the event of a kitchen fire.